In February 2009, we revised one of the drawer circuit boards installed in these cabinets. As a result, we needed to replace about 25,000 boards at various customer sites.
Industrial Engineer
McKesson Provider Technologies
Warrendale, PA
The original process for shipping these new circuit boards to our service associates and for them to ship the old boards back to us included a lot of bubble wrap, anti-static foil and tape to protect the boards. We literally saw one or two dumpsters get filled with bubble wrap and foil every day. We knew there had to be a better way to ship the boards, one that offered better protection and that didn't create so much waste.
This better way involved creating a new slotted packaging system made of anti-static foam that we could use over and over again to ship both the new and old boards. In fact, when we showed the new packaging idea to our circuit board vendor, they adopted the packaging and reduced the price we paid for the boards, thanks to the savings they realized in packaging and labor costs.
This packaging change saves us approximately $17,000 each year and we don't send as much garbage to the landfill. It's been so successful that I'm looking for other opportunities to reduce our packaging and save money.